Evaporator Condenser Brazed Plate Heat Exchanger For Air Conditioner Application

Evaporator,Condenser Brazed Plate Heat Exchanger For Air Conditioner Application

Copper plate heat exchanger refers to a type of plate heat exchanger that utilizes copper plates as the primary heat transfer surface. Copper is a highly conductive material known for its excellent thermal conductivity, corrosion resistance, and durability. Copper plate heat exchangers are commonly used in various industries and applications where efficient heat transfer and resistance to corrosion are required.

Instruction :

Safety Precautions: Before starting any work, ensure that the heat exchanger and surrounding area are safe and free from any potential hazards. Wear appropriate personal protective equipment (PPE) such as gloves and safety glasses.

Inspection: Inspect the copper plate heat exchanger for any signs of damage, corrosion, or leaks. Check for any debris or fouling on the plates that may affect heat transfer efficiency.

Shut Down and Isolation: Safely shut down the system and isolate the heat exchanger from the fluid flow. Close any valves or disconnect any connections to prevent the flow of fluids during maintenance.

Draining: Drain the fluid from the heat exchanger to a safe disposal location. Follow proper procedures to avoid spills or contamination.

Disassembly: Carefully remove the tightening bolts or clamps that hold the plates together. Take note of the order and arrangement of plates for reassembly.

Cleaning: Clean the copper plates using appropriate methods such as chemical cleaning or mechanical scrubbing to remove any fouling or deposits. Follow the manufacturer's instructions or recommended cleaning procedures.

Inspection and Repair: Inspect the plates for any damages or deformations. Replace any damaged plates or gaskets with suitable replacements. Check for any signs of corrosion or erosion and address them accordingly.

Reassembly: Place the cleaned and repaired plates back into their original order and position. Ensure proper alignment and tightness of the plates. Reinstall the tightening bolts or clamps and secure them according to the manufacturer's specifications.

Testing: Perform a pressure test to ensure there are no leaks in the reassembled heat exchanger. Check for proper flow and pressure distribution across the plates.

System Start-up: Once the heat exchanger has been reassembled and tested, reconnect the fluid flow and start the system. Monitor the performance and temperature differentials to ensure proper operation.

Features :

High Thermal Conductivity: Copper is known for its excellent thermal conductivity, allowing for efficient heat transfer between the fluid streams. This results in improved heat exchange performance and reduced energy consumption.

Corrosion Resistance: Copper exhibits good resistance to corrosion, making it suitable for handling various fluids, including those with high acidity or alkalinity. It is particularly resistant to pitting corrosion, making copper plate heat exchangers durable and long-lasting.

Excellent Heat Transfer Efficiency: The design of copper plate heat exchangers, with their large surface area and optimized plate patterns, promotes enhanced heat transfer efficiency. This enables effective heat exchange even with compact designs, resulting in compact and space-saving heat exchangers.

Versatility: Copper plate heat exchangers can be used for a wide range of applications, including heating, cooling, evaporation, condensation, and heat recovery. They find applications in industries such as HVAC, refrigeration, chemical processing, power generation, food processing, and more.

Easy Maintenance: Copper plates are relatively easy to clean and maintain. They are resistant to fouling and can be cleaned using various methods, including chemical cleaning or mechanical scrubbing, ensuring optimal heat transfer performance over time.

Longevity: Copper plate heat exchangers are known for their durability and long service life. Copper is a robust material that can withstand high pressures and temperatures, making it suitable for demanding industrial applications.

Thermal Shock Resistance: Copper exhibits good resistance to thermal shock, allowing copper plate heat exchangers to handle sudden temperature changes without compromising their structural integrity.

Environmentally Friendly: Copper is a recyclable material, making copper plate heat exchangers environmentally friendly. They can be recycled at the end of their useful life, reducing waste and promoting sustainability.

Workshop :

Test Area : 

Picture :